Wilsonart International 2400 Wilson Place Temple, Texas 76503-6110 Phone: 254.207.7000: 800.433.3222 Fax: 254.207.2384 Web Site www.wilsonart.com SECTION 06 06 20 DECORATIVE PLASTIC LAMINATE (SOLID PHENOLIC) PART 1 GENERAL 1.01 SUMMARY A. General provisions and requirements of the contract, including General and Supplementary Conditions and Division 1 Specification sections, apply to this section. B. Section Includes: 1. Solid phenolic (Wall cladding) surfacing for finishing (casework) (millwork) (chemical resistant decorative laminate) cubicle panels, walls and toilet partition panels 1.02 RELATED WORK A. Work related to this section includes: 1. Division 6 Section: Wood Plastics and Components (Interior Architectural Woodwork). 2. Division 10 Section: Interior Specialties (Toilet Partitions). 3. Division 12 Section: Furnishings (Institutional Casework), (Residential Casework), (Laboratory Casework). 1.03 REFERENCES A. ASTM: 1. NEMA - National Electrical Manufacturer Association 2. ASTM E84 Standard Test Method for Surface Burning Characteristics of Building Materials. 3. ASTM E162 Surface Flammability and 662 Rate of Smoke Generation 4. ASTM D790 Flexural Strength, Flexural Modulus 5. ASTM D638 Tensile Strength 1.04 SYSTEM DESCRIPTION A. Performance Requirements: Provide panels that have been manufactured, fabricated and installed to maintain performance criteria stated by manufacturer without defects, damage or failure. 1.05 SUBMITTALS A. Product Data: Submit product data, including manufacturer’s technical data sheet, for specified products. B. Shop Drawings: Submit shop drawings showing layout, profiles and product components, including edge conditions, panel joints, accessories, designs and textures. C. Samples: 1. Submit selection and verification samples for product type, designs and textures. D. Quality Assurance Submittals: 1. Test Reports: Submit certified test reports showing compliance with specified performance characteristics and physical properties if required 2. Manufacturer’s technical data sheet. . 1.06 QUALITY ASSURANCE A. Qualifications: 1. Manufacturer Qualifications: Manufacturer producing product in ISO 9001 certified facility. 2. Fabricator/Installer must be experienced in performing work of similar type and scope. B. Mock-Ups: 1. Install at project site a job mock-up using acceptable products and manufacturer approved installation methods. Obtain Owner’s and Architect’s acceptance of finish color, texture, pattern and workmanship standards. Comply with Division 1 Quality Control (Mock-Up Requirements) Section. 2. Mock-Up Size: (Specify mock-up size.). 3. Maintenance: Maintain mock-up during construction for workmanship comparison; remove and legally dispose of mock-up when no longer required. 4. Incorporation: Mock-up may be incorporated into final construction upon Owner’s approval. 1.07 DELIVERY, STORAGE & HANDLING A. General: Comply with Division 1 Product Requirements Sections. B. Ordering: Comply with manufacturer’s ordering instructions and lead time requirements to avoid construction delays. C. Storage and Protection: Store materials protected from exposure to harmful weather conditions, at temperature and humidity conditions recommended by manufacturer. 1.08 PROJECT CONDITIONS A. Field Measurements: Verify actual measurements/openings by field measurements before fabrication; show recorded measurements on shop drawings. Coordinate field measurements and fabrication schedule with construction progress to avoid construction delays. 1.09 WARRANTY A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions. B. Manufacturer’s Warranty: See manufacturer’s technical data sheet for warranty information. PART 2 PRODUCTS 2.01 SOLID PHENOLIC PANELS 2.02 MANUFACTURER A. Manufacturer: Wilsonart® International B. Wilsonart International, 2400 Wilson Place Temple, Texas 76503-6110, Phone: 254.207.7000: 800.433.3222, Fax: 254.207.2384, Web Site www.wilsonart.com 2.03 WALL, CEILING AND FREE STANDING PANELS A. Proprietary Product(s): 1. Classic Grade. a. Panel Thickness: 1/10”, 1/8”, 1/4”, 5/16”, 3/8”, 1/2”, 3/4”, 1”. b. Panel Descriptions: 514 (0.10”) - Color 2 sides, 117 (0.118”) Color 1 side w/ sanded back, 515 (0.125”) - Color 2 sides, 569 (0.25”) - Color 2 sides, 571 (0.3125”) - Color 2 sides, 572 (0.38”) - Color 2 sides 568 (0.50”) - Color 2 sides, 575 (0.75”) - Color 2 sides, 590 (1.0”) - Color 2 sides. Panel Core: Product 117 is standard with brown core. All other products are produced with standard black core c. Panel Sizes: 1) Standard - 4’ x 8’, , 5’ x 10’, and 5’ x 12’ 2) Optional - 4’ x 10’ and 5’ x 8’ 2. Laboratory Grade a. Panel Thickness: 1/4”, 5/16”, 3/8”, 1/2”, 3/4”, 1” inch. b. Panel Descriptions: 569-95 (0.25”) - Color 2 sides, 571 -95 (0.3125”) - Color 2 sides, 572-95 (0.38”) - Color 2 sides 568-95 (0.50”) - Color 2 sides, 575-95 (0.75”) - Color 2 sides, 590-95 (1.0”) - Color 2 sides. All products are produced with standard black core c. Panel Standard Sizes: 1) Standard - 4’ x 8’, , 5’ x 10’, and 5’ x 12’ 2) Optional - 4’ x 10’ and 5’ x 8’ 3. Fire Rated Grade a. Panel Thickness: 1/4”, 3/8”, 1/2”, 3/4”, 1”. b. Panel Descriptions: 669 (0.25”) - Color 2 sides, 671 (0.3125”) - Color 2 sides, 672 (0.38”) - Color 2 sides 668 (0.50”) - Color 2 sides, 675 (0.75”) - Color 2 sides, 690 (1.0”) - Color 2 sides, All products are produced with standard black core c. Panel Standard Sizes: 1) Standard - 4’ x 8’, , 5’ x 10’, and 5’ x 12’ 2) Optional - 4’ x 10’ and 5’ x 8’ d. Fire Performance: ASTM E84 Flame Spread Index (Type I, Class A): e. Water Absorption: EN 438-2 Less than 1.0%. f. Porosity: Nonporous surface and edges. g. Cleanability: Easily cleaned. 2.04 DESIGN AND SURFACE FINISHES A. Design: 1. Wilsonart Designs: available in over 200 Wilsonart options. (See list in the color brochure) B. Finish Texture: 1. Matt finish (60) – Gloss Level = 10+/- 2 2.05 PRODUCT SUBSTITUTIONS A. Substitutions: No substitutions permitted. 2.06 ACCESSORIES A. Adhesive for bonding Plastic Laminate (Product 117 – PVA Urea Formaldehyde, resorcinol) Edge treatment on drop edge – 2 part urethane Ashland Chemical 7779L) 2.07 FABRICATION A. Fabricate solid phenolic wall panels and accessory items in accordance with manufacturer’s recommendations and approved submittals. B. Fabricate panels to profile indicated or in accordance with manufacture recommendations. PART 3 EXECUTION 3.01 EXAMINATION AND PREPARATION A. Examine surfaces for conditions that would adversely affect the performance of the decorative or edge performance. 3.02 INSTALLATION A. Install solid phenolic wall panels level and accurately spaced in accordance with manufacturer’s recommendations and approved submittals. B. Fasten solid phenolic wall panels to supporting substrate with fasteners [And adhesive] approved for use with adjoining construction. 3.03 CLEANING AND PROTECTION A. Clean decorative plastic laminate in accordance with manufacturer’s cleaning and maintenance instructions. B. Protect installed product and finish surfaces from damage during construction. END OF SECTION